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Customized Integrated Air Compressor Station
Customized Integrated Air Compressor Station
Customized Integrated Air Compressor Station
Customized Integrated Air Compressor Station
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  • Customized Integrated Air Compressor Station
  • Customized Integrated Air Compressor Station
  • Customized Integrated Air Compressor Station
  • Customized Integrated Air Compressor Station

Technical Features:

● System Features: Highly integrated modular air compressor station, saving 60% of station space.

● Distributed on-site air supply to avoid pressure drop and loss caused by excessively long pipelines.

● Third-party testing shows low overall station energy consumption, increasing the effective power generated per kilowatt-hour.

● Operable at -50°C—+50°C, suitable for any operating conditions.

Air Compressor Module:

Advanced rotor sealing and fluid dynamics technology, fifth-generation rotor linear design, resulting in high thermal insulation efficiency at all levels of the rotor, and improved performance;

The main unit adopts two-stage compression and inter-stage cooling, resulting in higher overall adiabatic efficiency. Equipped with a permanent magnet synchronous motor, eliminating excitation system losses, and achieving a motor efficiency as high as 96%. The heat exchange design has a 20%–50% margin, ensuring stable operation under extreme conditions.

Purification Treatment Module:

The R&D prototype uses thermal/vortex flow meters to simulate customer site testing conditions, conduct comparative tests, and reduce deviations.

Custom-designed drying and filtration equipment ensures normal operation in ambient temperatures from -40°C to 50°C. High-hygroscopic activated alumina with uniform shape and size, high strength, and pressure dew point reaching -20℃ to -40℃ is used; the overall effect is good, air consumption is low, heating efficiency is high, and energy consumption is minimized;

Custom-designed filtration equipment, with its excellent performance and filtration accuracy, ensures that the total station outlet exhaust oil content is ≤0.003ppm.

Control Module:

Comparison between the new integrated controller and the Huichuan split control system: The new integrated controller surpasses the currently used controller in key performance parameters such as CPU computing speed, storage memory capacity, operating memory capacity, input/output channels, and number of communication ports. It better meets the control requirements;

Program operation is more stable. Excellent PID performance, small pressure fluctuations, stable pressure, and enhanced ability to track and handle changes in customer air volume.

Hardware Specifications Comparison

Parameters

New Integrated Controller

H2U+IT7070T (Split Type)

Display Size

7.0"

7.0"

Display Color

24-bit True Color

24-bit True Color

CPU

Cortex 2100Mhz

HMI: Cortex A8 600Mhz
PLC: Cortex M3 120Mhz

Recipe Storage

480*272

None

USB Client

RTC

Temperature Channels

7 Channels

2 Channels + 4 Channels (Module)

IO Input

9 Points

8 Points + 8 Points (Module)

Product Advantages:

Ultra-Level 1 energy-efficient air compressor station energy-saving model, system frequency conversion energy saving, low-pressure difference purification treatment energy saving;

“Installation-free” energy-saving and ready-to-use, small footprint, and mobile use;

Highly integrated control, stable operation, data visualization, and good air quality;

Low outdoor noise, low vibration, and easy maintenance;

Protection against rainstorms, sun exposure, outdoor insects, low temperatures, and high temperatures, ensuring normal use in remote areas and extreme environments.

Customized Integrated Air Compressor Station
Customized Integrated Air Compressor Station
Customized Integrated Air Compressor Station
Customized Integrated Air Compressor Station
+
  • Customized Integrated Air Compressor Station
  • Customized Integrated Air Compressor Station
  • Customized Integrated Air Compressor Station
  • Customized Integrated Air Compressor Station

Customized Integrated Air Compressor Station

Integrated solution, mobile station. A product that serves as a compressed gas solution, integrating air compression module, drying module, filtration module, piping module, and control module into one design. It eliminates the need for compressor room space, is impervious to harsh environments, and is ready for use anywhere. It can provide high-quality compressed air for various working conditions and non-fixed gas consumption points. Brand new solution design, brand new station mode.

Contact Us

mail@sunc.cn

021-69176699


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